Integrated V Grooving and Laser Cutting Machine

Integrated V Grooving and Laser Cutting Machine

It can both groove sheet metal and laser cutting sheet metal in one Integrated V grooving and laser cutting machine

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1.V grooving &laser cutting machine application:

Stainless steel cabinets, stainless steel honeycomb panels, stainless steel niches, stainless steel doors, stainless steel balconies, bathroom cabinets.

V grooving&laser cutting machine 

2.High rigidity machine frame design:

Integrated grooving  metal machine frame is a welded structure with stress relief, minimal deformation, and high strength.The machine frame is whole welding&stress relief process: eliminate welding stress through heat aging treatment, ensuring long-term deformation<0.05mm/m.

  The working method of using one sets of five alloy blades knives for  planing with high efficiency. International level control components, finely processed by machine tools, ensuring high precision, high speed, and high dynamic response characteristics. Steel ball  surface plated with hard chromium,Friction coefficient < 0.1, effectively prevents stainless steel scratches. Hydraulic pressing and clamping ensure firm pressing and stable performance.

3.Types of grooving tools:

types of grooving tools

Our integrate v cutting and laser cutting machine use 5 pieces of alloy blades,it   highly improves the v grooving sheet metal efficiency.

4.Water cooling device for sheet metal grooving tool :

For cooling the grooving blade for long time use and high grooving effect.

5.Hydraulic pressing device:Reliable, efficient, adjustable pressure, fast return with dual springs.

6.Hydraulic clamp device:Floating clamping structure design, high precision, adjustable clamping force

7.Back gauge of Grooving &Laser cutting machine:

grooving&laser cutting machine back gauge

The dual linear guide structure ensures excellent positioning accuracy for the v grooving sheet metal, coupled with adjustable ball bearings for smoother feeding and effective protection of the sheet metal from scratches.

8.Central lubrication system:

Central lubrication system

Automatically set time and oil level for lubrication to reduce mechanical friction.

Hydraulic station:Taiwan brand hydraulic valve group, compact structure, low failure rate

CNC Control System:V3.8

9.WSX Laser Cutting Head:

WSX Laser cutting head

 Established in 2006, the WSX specializes in the research and development of laser cutting heads, optical lenses, motors, software systems, and welding robots, committed to providing global users with laser head automation solutions.

10.MAX Laser Generator

Max laser source for v cutting&laser cutting machine

Max company has 20+ years deeply cultivate in laser generators. High beam quality (BPP<2.5), 976nm pumping (35%+ efficiency), anti-high-reflection for Cu/Al. Compact design, low power drift (<3%/year), 100K hrs MTBF. Cost-effective, fast local service. Ideal for thin-metal cutting.

11. Wuhan hanli water chiller for laser cutting system:

hanli water chiller

11.1 Cooling Laser generator:

11.1.1Cooling object: Optical components of lasers (such as resonators, crystals/fibers, pump sources)

11.1.2 Reason: During the laser generation process, the efficiency of converting electrical energy into light energy is usually less than 50%, and the remaining energy is dissipated in the form of heat, requiring rapid cooling to avoid wavelength drift or power reduction

11.1.3 Cooling Temperature: Keep the water temperature at 20-25 ℃ (± 1 ℃ fluctuation)

11.2 Laser cutting head:

11.2.1 Cooling objects: optical components such as focusing mirrors, collimating mirrors, nozzles, etc.

11.2.2 Reason: High temperature metal vapor and reflected heat during cutting can cause thermal deformation of the lens, affecting the quality of the focused spot (such as focal shift).

11.2.3 Special design: The high-end cutting head adopts a layered water-cooled channel, and the temperature around the lens needs to be controlled below 30 ℃. 

12.Grooving&Laser Cutting Machine Parameters:

Integrated V Grooving & Laser Cutting Machine Specification Table

Item/Model Specification

RZ-PG-3213

RZ-PG-3216

RZ-PG-4213

Brand Parts

Integrated V Grooving and Laser Cutting  Machine Core Component Configurations

Laser source

1000W   1500W c2000W 3000W

Shenzhen MAX

Follow-up controller

HONG YUDA  CNC-1000L V 1.0

CHINA,SHENZHEN

Screw

HIWIN 3232,2510

HIWIN 3232,2510

HIWIN 3232,2510

Taiwan HIWIN

Slider rail

HIWIN HG35/HG30

HIWIN HG35/HG30

HIWIN HG35/HG30

Taiwan HIWIN

CNC Control System

CNC Independent Research and development of V grooving and laser cutting system,17-inch display,IBOX-1062G Industrial control computer

JY CNC

Movement control

GOOHEL GT2-400

Shenzhen mingzi

CNC Cold-water machine

HL-1000/1500/2000/3000-QG2/2

Wuhan Hanli

Servo system X axis

4000W

4000W

4000W

Japan PANASONIC

Servo system Y axis

2000W

2000W

3000W

Japan PANASONIC

Servo system Z axis

400W

400W

400W

Japan PANASONIC

Cutting head servo system

400w with brake

400w with brake

400w with brake

Japan PANASONIC

Hydraulic Pump

VP-30

VP-30

VP-30

Taiwan HYDLIC

Hydraulic valve group

V3067-NC-AC220V/DSG-03-3C3-A2-N 220V

Taiwan HYDROMAX

Reducer

PAR140-L1-5-P2/PAR60-L1-5-P2

Taiwan HECHENG

Grinding  Gear/Tooth strip

3M-29*29/3M-25Z

Taiwan HECHENG

Integrated V Grooving and Laser Cutting Machine

Machine Max.Stroke(mm)

100*1300*3750

100*1600*3750

100*1300*4750


Max processing capacity(mm)

8*1250*3250

8*1550*3250

8*1250*4250


Y-axis positioning accuracy

±0.05mm

 


X-axis positioning accuracy

±0.05mm


Y-axis repeat positioning accuracy

±0.03mm


X-axis repeat positioning accuracy

±0.03mm


Max.Idle Stroke Speed X

100M/min


Max Idle Strok Speed Y

80M/min


Max loading on the workbench

500KG


Machine Weight

8500KG

8800KG

11000KG

±50KG

Machine system air pressure

0.6MP

Used for pneumatic movement

Cutting system air pressure

2.0MP

Use for cutting

S.S Cutting Thickness

3mm/4.5mm/6mm/8mm corresponding to the above laser power

Nitrogen cutting

Carbon Steel Cutting Thickness

5mm/6.5mm/8mm/8mm corresponding to the above laser power

High-pressure air

13.Advantage of laser & grooving V cutting machine:

1.One machine has two machine function,save work shop space.

2. Save hydraulic shearing machine ,fiber laser cutting machine and cnc grooving machine cost.

3.In old types with 3 sets of machines ,it need 3 workers to operate machine ,now for rizhen Integrated V Grooving & Laser Cutting Machine,it juest need one worker.



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