It can both groove sheet metal and laser cutting sheet metal in one Integrated V grooving and laser cutting machine
1.V grooving &laser cutting machine application:
Stainless steel cabinets, stainless steel honeycomb panels, stainless steel niches, stainless steel doors, stainless steel balconies, bathroom cabinets.
2.High rigidity machine frame design:
Integrated grooving metal machine frame is a welded structure with stress relief, minimal deformation, and high strength.The machine frame is whole welding&stress relief process: eliminate welding stress through heat aging treatment, ensuring long-term deformation<0.05mm/m.
The working method of using one sets of five alloy blades knives for planing with high efficiency. International level control components, finely processed by machine tools, ensuring high precision, high speed, and high dynamic response characteristics. Steel ball surface plated with hard chromium,Friction coefficient < 0.1, effectively prevents stainless steel scratches. Hydraulic pressing and clamping ensure firm pressing and stable performance.
3.Types of grooving tools:
Our integrate v cutting and laser cutting machine use 5 pieces of alloy blades,it highly improves the v grooving sheet metal efficiency.
4.Water cooling device for sheet metal grooving tool :
For cooling the grooving blade for long time use and high grooving effect.
5.Hydraulic pressing device:Reliable, efficient, adjustable pressure, fast return with dual springs.
6.Hydraulic clamp device:Floating clamping structure design, high precision, adjustable clamping force
7.Back gauge of Grooving &Laser cutting machine:
The dual linear guide structure ensures excellent positioning accuracy for the v grooving sheet metal, coupled with adjustable ball bearings for smoother feeding and effective protection of the sheet metal from scratches.
8.Central lubrication system:
Automatically set time and oil level for lubrication to reduce mechanical friction.
Hydraulic station:Taiwan brand hydraulic valve group, compact structure, low failure rate
CNC Control System:V3.8
9.WSX Laser Cutting Head:
Established in 2006, the WSX specializes in the research and development of laser cutting heads, optical lenses, motors, software systems, and welding robots, committed to providing global users with laser head automation solutions.
10.MAX Laser Generator:
Max company has 20+ years deeply cultivate in laser generators. High beam quality (BPP<2.5), 976nm pumping (35%+ efficiency), anti-high-reflection for Cu/Al. Compact design, low power drift (<3%/year), 100K hrs MTBF. Cost-effective, fast local service. Ideal for thin-metal cutting.
11. Wuhan hanli water chiller for laser cutting system:
11.1 Cooling Laser generator:
11.1.1Cooling object: Optical components of lasers (such as resonators, crystals/fibers, pump sources)
11.1.2 Reason: During the laser generation process, the efficiency of converting electrical energy into light energy is usually less than 50%, and the remaining energy is dissipated in the form of heat, requiring rapid cooling to avoid wavelength drift or power reduction
11.1.3 Cooling Temperature: Keep the water temperature at 20-25 ℃ (± 1 ℃ fluctuation)
11.2 Laser cutting head:
11.2.1 Cooling objects: optical components such as focusing mirrors, collimating mirrors, nozzles, etc.
11.2.2 Reason: High temperature metal vapor and reflected heat during cutting can cause thermal deformation of the lens, affecting the quality of the focused spot (such as focal shift).
11.2.3 Special design: The high-end cutting head adopts a layered water-cooled channel, and the temperature around the lens needs to be controlled below 30 ℃.
12.Grooving&Laser Cutting Machine Parameters:
Integrated V Grooving & Laser Cutting Machine Specification Table | ||||||
Item/Model Specification | RZ-PG-3213 | RZ-PG-3216 | RZ-PG-4213 | Brand Parts | ||
Integrated V Grooving and Laser Cutting Machine Core Component Configurations | ||||||
Laser source | 1000W 1500W c2000W 3000W | Shenzhen MAX | ||||
Follow-up controller | HONG YUDA CNC-1000L V 1.0 | CHINA,SHENZHEN | ||||
Screw | HIWIN 3232,2510 | HIWIN 3232,2510 | HIWIN 3232,2510 | Taiwan HIWIN | ||
Slider rail | HIWIN HG35/HG30 | HIWIN HG35/HG30 | HIWIN HG35/HG30 | Taiwan HIWIN | ||
CNC Control System | CNC Independent Research and development of V grooving and laser cutting system,17-inch display,IBOX-1062G Industrial control computer | JY CNC | ||||
Movement control | GOOHEL GT2-400 | Shenzhen mingzi | ||||
CNC Cold-water machine | HL-1000/1500/2000/3000-QG2/2 | Wuhan Hanli | ||||
Servo system X axis | 4000W | 4000W | 4000W | Japan PANASONIC | ||
Servo system Y axis | 2000W | 2000W | 3000W | Japan PANASONIC | ||
Servo system Z axis | 400W | 400W | 400W | Japan PANASONIC | ||
Cutting head servo system | 400w with brake | 400w with brake | 400w with brake | Japan PANASONIC | ||
Hydraulic Pump | VP-30 | VP-30 | VP-30 | Taiwan HYDLIC | ||
Hydraulic valve group | V3067-NC-AC220V/DSG-03-3C3-A2-N 220V | Taiwan HYDROMAX | ||||
Reducer | PAR140-L1-5-P2/PAR60-L1-5-P2 | Taiwan HECHENG | ||||
Grinding Gear/Tooth strip | 3M-29*29/3M-25Z | Taiwan HECHENG | ||||
Integrated V Grooving and Laser Cutting Machine | ||||||
Machine Max.Stroke(mm) | 100*1300*3750 | 100*1600*3750 | 100*1300*4750 | |||
Max processing capacity(mm) | 8*1250*3250 | 8*1550*3250 | 8*1250*4250 | |||
Y-axis positioning accuracy | ±0.05mm
| |||||
X-axis positioning accuracy | ±0.05mm | |||||
Y-axis repeat positioning accuracy | ±0.03mm | |||||
X-axis repeat positioning accuracy | ±0.03mm | |||||
Max.Idle Stroke Speed X | 100M/min | |||||
Max Idle Strok Speed Y | 80M/min | |||||
Max loading on the workbench | 500KG | |||||
Machine Weight | 8500KG | 8800KG | 11000KG | ±50KG | ||
Machine system air pressure | 0.6MP | Used for pneumatic movement | ||||
Cutting system air pressure | 2.0MP | Use for cutting | ||||
S.S Cutting Thickness | 3mm/4.5mm/6mm/8mm corresponding to the above laser power | Nitrogen cutting | ||||
Carbon Steel Cutting Thickness | 5mm/6.5mm/8mm/8mm corresponding to the above laser power | High-pressure air |
13.Advantage of laser & grooving V cutting machine:
1.One machine has two machine function,save work shop space.
2. Save hydraulic shearing machine ,fiber laser cutting machine and cnc grooving machine cost.
3.In old types with 3 sets of machines ,it need 3 workers to operate machine ,now for rizhen Integrated V Grooving & Laser Cutting Machine,it juest need one worker.