Electric Press Brake Machine with direct ball screw servo motor drive ,high precision ,high efficiency.Bending Length 1 meters,1.2meters,2 meters,2.5meters
All new simplified design ,elegant appearance.
Better parameters,better configurations,good performance,and easy to operate.
High rigidity machine frame,high precision bending operations.
1.Advantage:
1.Ball screw directly servo drive technology provides high precision bending effects.
2.Pure electric power ,no oil ,lowest maintain.
3.Up to 50% less energy consumption compared to a hydraulic press brake.
4.Up to 35% working faster than a hydraulic press brake.
5.Full bending length between side frames.
6.High efficiency and high precision.
7.ECO friendly.
2.Mechanical part
1.The deformation and safety factor of key mechanical components of the press brake are analyzed using finite element method to ensure the overall high rigidity requirements and long-term reliability of it.
2.Key parts are subjected to strict stress relief treatment and are finally strictly checked by high-precision testing instrument to ensure the long-term running.
3.The synchronized electric-servo system offers the best performance, with a very short cycle time.
4.Ball Screw Direct-Drive motor results high mechanical efficiency.
It has an extremely short cycle time, which provides high levels of competitiveness. 5.Fully servo-electric and highly efficient.
3. ECO-10ES Controller System
ECO-10ES CNC system is mainly used in the field of all electric servo bending machines. It is a high-end CNC system customized and developed according to market demand. It has powerful functions, rich built-in resources, and features safety, efficiency, energy conservation, and green environmental protection. The CNC system ECO-10ES adopts a high-end CNC system development platform and advanced sheet metal bending dedicated algorithms and motion control algorithms. The main board adopts all industrial grade chips. The CNC system has passed EMC electromagnetic compatibility verification and high and low temperature environmental adaptability testing.
The CNC system adopts high-speed acceleration and deceleration algorithms and trajectory prediction algorithms. Before bending, the CNC system performs an overall planning of the motion trajectory based on the speed and vector characteristics of the bending in advance. While accelerating and decelerating at high speed, it ensures good bending accuracy and gentle motion characteristics, and effectively integrates high-speed and high-precision.
3. Spindle power box
The spindle power box can transmit bending pressure. It adopts heavy-duty ball screws and bearings, with an ultra-long life design and sealing protection design to ensure that key components are not affected by external dust.
4. Spindle power box/synchronous wheel/AC servo motor
1.Intelligent tool load monitoring ensures tool safety
2. Five-line touch screen,can use 10 million times.
3. Automatic bending pressure calculation function.Pressure alarm function.
4. “Direct" calculation function of rear stopper position: directly calculate the rear stopper position based on the neutral layer according to the relevant dimensions and plastic deformation amount of the sheet metal.
5. Arc continuous bending function.
6. Mold parameter library. Establish mold parameter library for customers.
5.Configuration List:
No | Name | Brand | Note |
1 | Main Servo Motor | EASYCAT | China,Wuxi |
2 | linear guide rail | HIWIN | Taiwan |
3 | Ball screw | TBI | Taiwan |
4 | Electrical components | Schneider | France |
5 | Bearing | Japan NACHI | Japan |
6 | Control System | ECO-10ES | China,Wuxi |
6.Parameters:
NO. | Name | Unit | Parameter | Remark | |
1 | Nominal pressure | KN | 600 | ||
2 | Working table | mm | 2500 | ||
3 | Distance between housings | mm | 2300 | ||
4 | Throat depth | mm | 350 | ||
5 | Sliding stroke | mm | 150 | ||
6 | Max.opening height | mm | 530 | ||
7 | Back gauge stroke | mm | 500 | ||
8 | Slide running speed | Empty loading | mm/s | 200 | |
Working | mm/s | 1-30 | |||
Return | mm/s | 200 | |||
9 | Main motor | Power | KW | 30 | |
Quantity | Set | 2 | Y1,Y2 | ||
10 | Control system | Model | ECO-10ES | ||
Axes number | 4 | Y1,Y2,X,R | |||
11 | Dimension | L | mm | 2800 | |
W | mm | 1800 | |||
H | mm | 2600 | |||
12 | Machine weight | Kg | 6500 |
7.Controller Optional:
7.1 Holland Delem DA53T
"Hot-key” touch navigation
10.1" high resolution colour TFT
Up to 4 axes (Y1,Y2 + 2 aux. axes)
Crowning control
Tool / material / product library
Servo and frequency inverter control
Advanced Y-axis control algorithms for closed-loop as well as open-loop valves.
TandemLink (option)
USB memory stick interfacing
Profile-T offline software.
7.2 Holland Delem DA58T
2D graphical touch screen programming.
15" high resolution color TFT.
Bend sequence calculation.
Crowning control.
Servo and frequency inverter control.
Advanced Y-axis control algorithms for closed-loop as well as open-loop valves.
USB, peripheral interfacing
Profile-T offline software.
7.3 Holland Delem DA-66T
2D graphical touch screen programming mode
17" high resolution colour TFT
Full Windows application suite
Delem Modusys compatibility (module scalability and adaptivity)
USB, peripheral interfacing
User specific application support within the control's multitasking environment
Sensor bending & correction interface Profile-TL offline software.
7.4 Switzerland CYBELEC CT8
7.4.1 Various automatic calculations of bend functions.
7.4.2 Bending sequences and programs can be memorized.
7.4.3 Angle, pressure and crowning management.
7.4.4 Easy manual movement.
7.4..5 Offline 2D software available.
7.5Switzerland CYBELEC CT12
7.5.1Large, vivid and high-contrast fully touchscreen.
7.5.2Simple pages, clear display, large keys.
7.5.3Intuitive user-friendly interface.
7.5.4Complete programming for efficient mass-production with multiple bends.
7.5.5Easy single bends with EasyBend page.
7.5.6On-line help and interactive warning pop-ups.
7.5.7Comfortable wireless data backup and software updating using PC or Notebook.
7.5.8Large variety of languages available.
7.6 Italy ESAUTOMOTION S630
The most powerful CNC in its class. 10” color touch screen. Up to 4 axes.
7.7 Italy ESAUTOMOTION S640
Maximum performance and maximum compactness in the splendor of a 15” LCD HD Touch screen. Up to 6 axes.
8.CNC axis function:
Y(Y1、Y2)axis: ram synchronous control axis, controlling bending depth and angle control.
X(X1、X2)axis: Control for back gauge front-back stroke, using controlling bending flange size.
R(R1、R2)axis: Control for back gauge beam up-down.
Z(Z1、Z2)axis: Controlled back gauge finger left-right movement.
9.Electric Press Brake Sheet Metal Brake Press Punch and Dies