Flexible corner former machine for sheet metal corner forming.No loner needed welding ,No set up .No welding .No grinding.
Metal corner is important for sheet metal fabrication.Corner design in an important design for sheet metal fileds.
Tradition making metal corner is firstly bending by press brake and then welding it ,then grinding it or polish it.
We visit our client ,they complain about the corner making process.Why we donnot simply corner making process?
We are Chinese manufactuer of Corner Forming Machine provide customers variety of solution of automatic corner forming service.
It is high efficient corner forming equipment for corner forming such as panel,electric cabinet
door aluminum roof or buckle plate corner forming and so on.
For your flexible Corner Forming Machine ,you can choose different corner shape(Round Corner,Rectangle ,Triangle,Octagon)
For the Rectangle Corner shape ,the R Corner Radius Range from R1.0-R52.
For the Triangle Corner Shape,It is suitable for road/traffic signs industry.
For the Octagon Corner Shape,the maximum bending flange height 30mm.
Sheet Metal Corner forming machine is used in the processing of sheet mental corner forming such as cold-rolled plate, aluminum plate, stainless steel plate, copper plate etc.
Widely used in the switching door, cover plate, aluminum single panel curtain wall, switchboard, container cover, household appliances, instruments and other fields.Free spare parts, Online support, Video technical support.
The forming and shearing of the work-piece are processed separately at two stations; the installation of safety light curtain protection makes the production process safer and more user-friendly. Equipment mold gap adjustment is Fuji servo motor control accuracy, adjustment parameters through touch screen settings, Mitsubishi PLC control equipment other actions. The equipment comes with a set of molds, which include forming rollers, forming squares, and cutting tools.
A corner forming machine is a type of equipment used in metalworking and fabrication to create bends, corners, or folds in sheet metal. These machines are designed to handle various materials, including steel, aluminum, and other alloys.
Advantages:
1.Suitable for different material like mild steel ,stainless steel,aluminum ,galvanized steel, thicknesses up to 3.0 mm
2.Fast making one sheet metal corner
3.Corner Roller Die Tool material is Cr12,Under heat treatment.Hardness can be 65HRC
4.Forming corner surface smoothly.No extral polishing or grinding
5.High productivity.
6.Suitable for automation corner forming.
7.Suitable for large sheet parts to make corner former
Features:
The flexible corner former for panel and door fabrication allows you to create high quality corners up to 10x faster
than welding, which reduces cost.
A new flexible state of the art technology known as :Flexible corner forming machine gives new opportunities in
metal sheet production of panels or doors.Cold forming of corners on doors or panels in any material formable
(Mild Steel ,Stainless Steel ,Aluminium,Alloy and others) allow to use any material thickness and individual
Flange heights.
Corner Forming Machine Cost & Time savings.
Cost Saving:no welding ,no hand finishing work;only 1 operator required ,elimination of abrasives and welding consumables.
Parameters:
Machine model | BH-1-3 | |||
Overall size(L*W*H)(mm) | 1560mm*1330mm*1600mm | |||
Machine gross weight | 1260kg | |||
Main configurations | Machine name | Corner Roll Forming Machine | ||
AC servo motor | Fuji | Japan | ||
Pneumatic | AirTac | Taiwan | ||
PLC | Mitsubishi | Japan | ||
Low voltage electronics | Schneider | French | ||
Touch screen HMI | Kunlun TONGTAI/Peking | |||
Gear pump | KCL/Taiwan | |||
Hydraulic press valve | HUNDE/Peking | |||
Motors | HUALI/Shandong, China | |||
Process range(mm) | Materials | Thickness | Forming Height | Radius R |
cold-roll steel sheets | 0.6 | <=10 | 1.5-50 | |
0.8-1.2 | <=20 | 1.5-50 | ||
1.5 | <=25 | 1.5-50 | ||
2.0-3.0 | <=30 | 1.5-50 | ||
Stainless steel (>=304) | 0.8 | <=20 | 1.5-50 | |
1 | <=22 | 1.5-50 | ||
1.5 | <=25 | 1.5-50 | ||
2 | <=28 | 1.5-50 | ||
Aluminum plate | 0.8 | <=12 | 1.5-50 | |
1 | <=20 | 1.5-50 | ||
1.5-2.0 | <=25 | 1.5-50 | ||
2.5-3.0 | <=30 | 1.5-50 | ||
Forming radius R Angle (outside) | According to the requirements of technology | |||
Processing plate thickness(mm) | Based on the actual thickness with mold | |||
The size of the sheet metal | 140X140—Length without limit | |||
Time of molding, shear for one corner | Around 9 seconds | |||
Time for four corners | Around 60seconds | |||
Sample testing parameters | Material | |||
Cold plate, stainless steel, aluminum |
Production of forming a corner:
1.Cutting the sheet on a fiber laser cutting machine for hydraulic shearing machine.
2.Make the press brake low die the same as below picture.
3.Bending the panel on a cnc press brake.
4.Forming the coner on our corner forming machine.
5 .Shearing the trimming
Press Brake Machine upper mould and lower mould used for bending process. Before sheet panel CNC corner forming ,it needs to bend the four edge on a hydraulic bending machine.
Bending Machine Up Mould | Bending Machine Lower Mould |
Firstly use press brake bending | Then forming by cnc corner forming machine ,no need to weld |
What fields Can Use Sheet Metal Corner Forming Machine
1.Stainless Steel Food Tray Corner Forming,Galvanized Metal Trays Forming,Steel Tray Forming
Stainless Steel Tray Forming,Round Stainless Steel Tray Forming
2.AC compressor cover corner forming,ourdoor air conditioner cover forming,air condition top cover corner former,mesh air conditioner cover forming
3.Cooking trays,roasting tray,rectangle baking tray,cake baking trays,oven roasting tray,rectangular pizza tray
4.Distribution Boards,Row Type Distribution Boards,Distribution Boards,MCCB Panel Boards
5.Motor Control Center,Motor Control Center
6.Package Substation
7.Power Factor Correction Panel,Auto Transfer Panels,Power Factor Correction Panel,Synchronizing Panels
8.Metal ceiling,steel ceiling,aluminum ceiling,linear ceiling,metal security ceilings
9.Automatic Transfer Switch (ATS) Panels
10.Wall Mounted Steel Enclosures,Aluminium Enclosures,Sheet Steel Enclosures,Wall Mounted Enclosures,Sheet Steel Enclosure,Floor Standing Steel Enclosures
Sheet metal corner forming production samples
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