Electric servo press brakes are a new generation of sheet metal bending machines, powered entirely by electricity. Using advanced servo drive technology, they deliver high-precision bending results.
These machines are highly versatile and ideal for a wide range of applications, including precision sheet metal bending, small household appliances, and computer and equipment enclosures.
Designed primarily for bending steel, electric servo press brakes are especially well-suited for producing precision sheet metal components and mechanical parts in manufacturing.
Dual Lead Ball Screw Structure
The dual-load ball screw structure improves operational efficiency and precision by providing a tight connection between the bearing seat and the frame.
This design enhances synchronicity and stability, making the electric press brake more reliable and boosting overall work efficiency.
Not only does this design ensure precise operation, but it also improves the machine's overall performance.
Suspended Swing CNC Control System
The system uses advanced high-speed acceleration and deceleration algorithms, along with trajectory prediction, to provide precise and smooth motion control, effectively balancing speed and accuracy.
Intelligent angle compensation and a material parameter database are integrated to enhance bending accuracy and simplify operation.
Equipped with high-end CNC systems, the machine features fast, precise control algorithms that ensure consistent bending accuracy and smooth motion.
Monitoring System
The intelligent tool load monitoring system ensures the safety of electric press brake during operation.
It tracks electric press brake loads in real time, boosting production efficiency.
By reducing the risk of electric press brake wear and damage, the system helps extend the lifespan of machine.
Synchronous Control Device
The dual grating ruler system improves synchronization and structural stability of the machine, preventing accuracy issues caused by guide rail wear.
By using dual overload ball screw drives, the system enhances both synchronization and stability, ensuring smoother machine operation.
The hinge structure design helps prevent eccentric load damage to the lead screw. Combined with grating ruler feedback control, it achieves precise positioning, boosting operational accuracy and reliability.
Grating Ruler
The machine tool is equipped with two sets of grating rulers to ensure synchronization and structural stability.
The use grating rulers avoids potential accuracy changes caused by guide rail wear.
This design helps maintain long-term precision operation of the machine tool and improves working efficiency.
Spindle Power Box
Design of heavy-duty ball screws and bearings to provide high durability and stability.
The ultra-long lifespan design ensures the long-term reliable operation of the equipment.
Sealing protection effectively prevents external dust from affecting critical components.
High Rigidity Frame
The frame of the product is constructed using welded steel plates,which are shot blasted for enhanced rigidity,ensuring high strength and durability.
The frame is processed and shaped by a CNC vertical machining center after bening clamped once,ensuring the paralleslism and perpendicularity of
each mounting surface.
Surface shot blasting reduces internal stress for minimal deformation during bending ,ensuring consistent straightness and angularity of workpieces.
Backgauge System
Servo motors drive ball screws on X-axis,R-axis,Z1-axis and Z2-axis for precise positioning in the rear materail stop system.
Utilizes dual linear guide structure for high-precision positioning and fast speeds,improving positioning accuracy and speed of servo motor drive.
Flexible selection of multiple shaft leveles,reliable expansion of system functions,while maintaining precise positioning,to meet various production needs.
Cantilever Operating System
The cantilever operating system is designed for ergonomic comfort, making operation more convenient and improving efficiency.
The electric press brake features a mobile control foot switch, ensuring safe and reliable operation.
The thoughtful electrical wiring design simplifies maintenance and troubleshooting, contributing to stable and reliable equipment performance.
Crowning System
The compensation system automatically calculates bending pressure and angle for intelligent adjustments, improving bending accuracy.
A specialized throat deformation compensation device eliminates the impact of frame deformation, ensuring consistent bending quality.
The CNC system offers real-time control, achieving precise bending angles with high accuracy.
Servo Drive System
Y1/Y2 positioning accuracy repeatability with grating ruler or magnetic ruler feedback :±5um,enabling high-precision bending
Using pure electric servo drive,with fast response speed and high bending efficiency,compared to hydraulic press brakes,energy saving can reach over 70%
No need for hydraulic oil,environmentally friendly ,low maintenance costs,enhancing equipment sustainability and economic benefits
Fast clamp
The upper die adopts a small gooseneck quick clamping die,and the lower die is designed with a double v core for bending loading and unloading, and precise positioning.
The upper die features a precision quick clamping function for easy die changing ,increasing production efficiency.
The double V core design of the lower die enable flexible adjustments,reducing labor intensity and increasing production efficiency.
Electric Press Brake Machine Parameters
Parameters:
NO | Name | Unit | Parameter | Parameter | Parameter | |
1 | Nominal pressure | KN | 120 | 200 | 300 | |
2 | Working table | mm | 600 | 1000 | 1200 | |
3 | Distance between housings | mm | 520 | 930 | 1150 | |
4 | Throat depth | mm | 150 | 250 | 250 | |
5 | Sliding stroke | mm | 120 | 120 | 150 | |
6 | Max.opening height | mm | 420 | 430 | 470 | |
7 | Working table height | mm | 800 | 800 | 800 | |
8 | Working table width | mm | 60 | 60 | 60 | |
9 | Back gauge
| Stroke | mm | 150 | 300 | 500 |
Motor | W | 400 | 750 | 750 | ||
Speed | mm/s | 200 | 200 | 200 | ||
Position accuracy | mm | 0.01 | 0.01 | 0.01 | ||
10 | Slide running speed | Empty loading | mm/s | 200 | 200 | 200 |
Working | mm/s | 1-30 | 1-30 | 1-30 | ||
Return | mm/s | 200 | 200 | 200 | ||
11 | R axis | Stroke | mm | 120 | 150 | 150 |
Speed | mm/s | 160 | 160 | 160 | ||
position accuracy | mm | 0.05 | 0.05 | 0.05 | ||
9 | Main motor | Power | KW | 6 | 11 | 13 |
Quantity | Set | 2 | 2 | 2 | ||
10 | Control system | Model | ECO | ECO | ECO | |
Axes number | 4 | 4 | 4 | |||
11 | Dimension | L | mm | 950 | 1300 | 1600 |
W | mm | 820 | 1450 | 1550 | ||
H | mm | 1500 | 2000 | 2200 | ||
12 | Machine weight | Kg | 1200 | 4500 | 5200 |