How to Produce Decorative Stainless Steel Profiles?

In decorative filed ,it has stainless steel decorative profile.

T profile are for Walls, Ceiling, Tiles, Flooring, Main door, Interior Decoration, Bathroom.

Its raw material is stainless steel 304 grade. Size T6 to T25 ,length2500mm (8 feet)or 3200mm (10 feet).The metal surface is PVD coated.

Thickness:08-1.2mm

There are L shape ,U Shape,T shape.

Application:Door pattern,pillar cladding ,TV Unit,Bed back Panel

SS Decorative Profiles

For producing the stainless steel profile,it needs three machine.Firstly cut the steel to narrow retangle shape by hydraulic guillotine shearing,then use cnc v grooving machine to v cut some slots on the narrow plate,then use cnc press brake to bend these slots,at last you need to hem the plate to get a T shape profile.

1.Machine name:Hydraulic shearing machine

Model:QC12Y-6x3200

hydraulic shearing machine

1.1Hydraulic shearing machine parameter:

Item	Name	Parameter	Unit
1	Cutting thickness	6	mm
2	Cutting Width	3200	mm
3	Throat depth	120	mm
4	Shearing Angle	0.5-1.5°	°
5	Travel time	14	N/min
6	Back gauge	600	mm
7	Power	7.5	KW
8	Dimension	3100x1725x1960	mm

2.Machine Name:CNC Fiber Laser Cutting Machine

Machine Model:2000W laser cutting machine

cnc fiber laser cutting machine 2000W

Single table fiber laser cutting machine brings a wide range of advantages to cutting process,such as delivering high accuracy and cutting system’s fiber lasers also offer low maintenance and high efficiency.

2.1Frame structure:1.Gantry type structure ,remove internal force through tempering after welding in furnace ,Rigid,Stable and no deformation.Yuan guarantee the frame no deformation for 20 years.

2.Adopt infinite analysis to optimize the Cast Al beam,lower weight,less deformation,meet requirement of high speed cutting.

3.Imported big size CNC processing machines to guarantee the precision of each installation surface.Realize design precision better than standard.

4.Overhead type guide rail structure,avoid splash during laser processing,exten machine life.

5.Drawer type trolley,easy to take small parts pr scrap out.

6.3D cabin design, block the laser radiation,safety operation.

2.2Standard configuration:

1.Controlling system:FSCUT 2000

2.Servo drive and motor:Yaskawa servo motor,Japan

3.Laser source :Raycus China

4.Cutting head:BM111 Raytool Head

5.Equipped with water cooling unit:S&A Chiller

6.Japan SHIMPO reducer/France Motoreducer

7.Taiwan HIWIN square rail.

8.Frence Schneider electronic parts

9.Taiwan YYC Gear..

10.Japan SMC pneumatic parts

11.Auto lubrication system.

12.Separate control cabinet with Air conditioner (Tongfei)

3.Machine name: CNC V Cutting Machine

Machine Model:RGEK-1250x3200

CNC V Cutting Machine

3.1CNC V Cutting Machine Features:

1.Frame construction. Machine frame with 20mm thickness ASTM A572 Gr 50 steel, and working table with 60mm thickness low alloy steel

2.Stress relived to whole welded machine frame

3.Machine frame processed one time by processing center to keep the parallelism and perpendicularity of installing surface

4.Surface blasting with better painting appearance

5.Cross beam type feeding and cutting with low noise

6.Double guide rails structure with stable moving

7.X axis with work feeding control

8.Universal cutter clamp mounting face; White steel cutter & alloy cutter are exchangeable.

9.Hydraulically clamping sheet metal, and hold-down force is adjustable.

10.High precision guide system, position measuring and hydraulic balance function without scratching on sheet surface as possible

11.With accumulator on hydraulic system

12.Processing V slotting by 4 cutters to reduce the sheet deformation

13.Cross beam with tin-bronze inclined gear, forged helical rake and mute guide rail to keep the stable cutting.

14.Cross beam transferring speed adjusted by frequency converter

15.Mute ball screw and heavy loading linear guide on transfer device of knife beam with high precision

16.Longitudinal and transverse processing are available, including up and down processing of sheet metal

17.Easy operating by inputting processing steps on keyboard

18.Processing steps can be knew by screen

19.With servo motor and sensor to ensure the safety of operator

20.Fault alarm and diagnose

21.Working table self-healing function by self-digging to keep the processing precision

22.Reliable electrical components.

3.2 CNC Grooving Machine Parameters:

No	Name		Data	Unit
1	The width of grooving		1250	mm
2	The length of length		3200	mm
3	The thickness of grooving（Stainless steel）		0.5-4	mm
4	The Min thickness of plate		0.5	mm
5	Min side distance		6-8	mm
6	X axis working speed		70	m/min
7	X axis return speed		80	m/min
8	Y1 axis max distance		1250	mm
9	Y1 axis move speed		20	m/min
10	Y1 axis resolution		0.001	mm
11	Repeat positioning accuracy		±0.01	mm
12	Z axis resolution		0.001	mm
13	Repeat positioning accuracy		±0.01	mm
14	Motor power	X axis	5.5	KW
		Y1.Y2.Z axis	1
15	Machine size	length	5230	mm
		width	2480
		high	1560
16	Machine weight		8,000	KGS

4.Machine name:CNC Press Brake for Decorative Profiles.

Machine model:WE67K-100T/3200 (4+1 Axis)

Control System :Holland Delem DA53T

CNC Press Brake for Decorative Profiles.

Machine Feature:

Process Flow:Sheet Materail Warehousing -physical and chemical inspection-Sheet pretreatment(Sandblasting and embroidery removal)

-CNC flame cutting blanking-Cutting of each welding joint surface-assembly welding-Gas.

Protection welding-vibration aging /tempering treatment-large -scale floor boring and milling machine ,planer and other mechanical processing process

-paint-assemble the finished products-high pressure test for 4 hours before adjust the accuracy-measure the accuracy bottom pressure test for 2 hours-inspection of the factory.

The profile bending machine is designed and manufactured by using the new technology of rizhen company .

The cnc press brake consist of a frame ,a slide,worktbale,,hydraulic cylinder ,hydraulic proportional servo control system ,external detection sytem,rear.

It is composed of material retaining ,punch and die ,hydraulic system ,numerical control system and electric system.The machine adopts high -quality steel plate welded

structure,which has sufficient strength and rigidity state of the art electro hydraulic proportional synochronous control system,mounted on two gratings on a C-shaped frame.

The ruler,numerical control system and proportion valve form a closed-loop servo control system to accurately control the slide.

The speed and position at which the block runs.The slider runs in parallelism and has good repeat positioning accuracy.Strong resistance to eccentric loads.Therefore ,the precision of the workpiece is high,and the system mainatin is convenient.

4.1.Machine Body

The cnc press brake machine body consists of left and right uprights and oil tansk,The worktable and the bottom beam are welded as a whole and the machine frame is thick

and rigid and the whole machine frame is processed by numerical control floor type boring and milling precision machines,and with high precision.

The stable structure ensure that each positional requirements for the mounting surface.

4.2.Ram

The slider is an integral steel plate ,the slider is annealed as a whole ,and it is processed by CNC floor boring and milling.

Long -term guarantee of stable accuracy.It moves up and down along the guide rail under the action of the oil cylinder.

Electro-hydraulic proportional valves and the electronic amplifier for the valve to form a control system ,which accurately detects and controls the opertion of the slider speed and position.The slide is kept in sync to ensure the bending depth and angle degree,high synchronization accuracy.

4.3.Machine body

Frame ,sliders and other important components are analyzed using ANSYS finite element analysis software computer-aided optimization design

not only looks beautiful but also ensures the reliability of the machine.

4.4.Oil cylinder

The main hydraulic cylinder and slider are the main moving parts of the bending machine.The main hydraulic cylinder strucutre is mainly composed of cylinder body and piston.

The seals are mainly imported rings,and the sealing performace is good.Oil cylinder adopts Shanghai heyan or Foshan Liyan.

4.5.Slider adjusting device

First,the numerical control system gives a signal to control the opening and closing of the hydraulic valve,and drives the slider downward.The magnetic grides instaled on both

sides of the frame detect the downward position of the slider and feedack of the cnc system.By changing the size of the electrical signal ,the opening size of the valves is controlled ,operation and the stop position of the slider are adjusted,the positioning accuracy and the repeated positioning accuracy of the slider are achieved ,so as to ensure the precise angle of the folding work piece.

4.6.Slider synchronization mechanism

Synchroniztation accuracy of machine tools slide(Y1,Y2):Slider stop motion control axis control bend depth and bend agle.

Two gratings mounted on a workbench by a numerical contorl system ruler (Y1,Y2),electro-hydraulic proportional valve and valve with electronic amplifier to form a control syetem,

accurate .The relative position of the slider and the workbench is accurately detected and controled,and the speed of the slider is controlled degree and location.Keep the slider running synchronously to ensure the bending depth and angle .High synchronization accuuray.

4.7.CNC Press Brake Backgauge axis