The laser welding feeder is a key component for laser welding machines.
The wire feeder is essential equipment for laser welders.
This wire feeder features a single spool reel design.
The manual provides an overview of basic installation, factory settings, operation, and usage instructions for this welding wire feeder.
The Super Welding Wire Feeding System, introduced in 2019, includes a self-developed control system with both wire retraction and feeding functions. This system is compatible with a wide range of handheld welding wire feeding units.
1.1 Operating environment and parameters:
Rated Input | 220± 5% 50/60hz |
Maximum power and current | 60W/2.5A |
Rated wire feed speed | 15~600cm/min |
Applicable welding wire | 0.8/1.0/1.2/1.6 mm (Standard) |
2.0/2.5cm (customized) | |
Suitable for welding wire disc | Shaft diameter:Min 50mm |
Outside diameter:MAX 300mm | |
Width:MAX 105 mm | |
Weight:<20 kg | |
Net weight of product | 13.2 kg |
Product size | 560mm*250*350 mm |
Model | SUP-AMF-A |
1.2 Attention information:
1.Ensure reliable grounding before power supply of UNK1.
2.UNK1 wire feeding wheels are matched with the wire warps and correspond to thewire feeding pipes.
TheUNK1 wire feed pipe shall not be bent
2. Installation
2.1Definition of circuit wiring
Two plugs are provided at the tail of the complete machine,which are defined as follows according to different models, and are directly connected to the control box.
2.1. 1 conventional wire feeder wiring
Interface | Definition | Remark | Remark |
Two-core plug | 1.Wire feeder singal line(start) | short circuit is wire feeding ,connect to pin 5/6 of wire feeding interface II of the control box |
Conventional wire feeder |
2.Wire feeder signal line (GND) | |||
Three-core plug | 1.wire feeder power supply live wire (L) |
power line,220V input | |
2.Power supply zero line of wire feeder (N) | |||
3.Wire feeder power supply groud wire(PE) |
2.1. 2 Wire feeder wiring of process library
Interface | Definition | Remark | Remark |
Three-core plug | 1.Wire feeder power supply line wire(L) | Power line ,220V input |
Process wire feeder |
2.Power supply zero line wire feeder(N) | |||
3.wire feeder power supply ground wire (PE) | |||
Six-wire plug | 1.Wire feeder signal line(start) | Short circuit is wire feeding ,connect to pin 5/6 wire feeding interface II of the control box | |
2.Wire feeder signla line(GND) | |||
3.Grounding Wire(PE) | Connect to the earth | ||
4.485GND | 485 signal line ,connected to the singnal interface IV of the control box | ||
5.485TXD | |||
6.485RXD |
Except for customized models, all models have the same power supply, 220V input (support 110V input, need to replace the switching power supply), and the wire feeding signal is a passive conduction signal. Please note that the main control board of individual models distinguishes the wire feeder signal ±, please connect according to the line mark.
Installation of the welding wire disc
1.Do not use flux-cored wire. Always select welding wire that matches the material being welded.
2.There are two wire feeding wheels, each with a different model to accommodate different wire diameters. Make sure to install them correctly. When using 1.2mm welding wire, the side of the feeding wheel marked with "1.2" should be facing outward.
3.During installation, ensure the welding wire is securely placed in the slot before clamping it.
2.2. Installation of wire feed wheel
1. There are two wire feed rollers. The two sides are of different models and correspond to different core diameters. Please be sure to install them accordingly. If you install 1.2 welding wire, the side of the wire feed roller marked 1.2 will be on the outside.
2.During installation, the welding wire must be stuck in the slot and then clamped
2.3.Installation of wire feed pipe
2.3.1. Loosen the locking screw of the wire feeding tube, insert it into theappropriate position and then lock it.
3.2 Gun head end
3.2.1 After the above operations are linked, prepare the fittings at the nose endand assemble them
3.2.Please note that [connection block] distinguishes models, that is, differentmodels use different connection blocks, and other accessories are the same
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